Case IH DHX302 DHX362 Draper Headers Official Workshop Service Repair Manual

      Case IH DHX302 DHX362 Draper Headers Official Workshop Service Repair Manual The Best  PDF Manuals Online Includes : Bookmarks + Searchable Text + Index = Fast Navigation And Best Organization !   This is the COMPLETE Official Service Repair Manual for the Case IH Draper Headers.  This manual contains deep information about maintaining, assembly, disassembly and servicing your Draper Headers .  This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.  This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine.the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. all pages are printable, so run off what you need and take it with you into the garage or workshop.      Models & Serials Covered:  DHX182 DHX212 DHX252 DHX302 DHX362 Table of Contents:  COMPLETE CONTENTSSECTION 00 - GENERAL INFORMATIONChapter 1 - General InformationPrecautionary Statements........................2General Safety ..............................................3Operating and Maintenance Safety......5Hydraulic Safety............................................5Before Transporting.....................................6Transport Safety............................................ 6Transporting Checks ....................................6Towing Restrictions on Public Roads......6General Information......................................7Windrower Header....................................... 8Principal Components ................................ 8Product Identification Number (PIN)........8Configurations...................................................9Header Hydraulic Drive System .................10Ecology and the Environment......................11Helpful Hints........................................................11Universal Symbols .............................................12Minimum Hardware Tightening Torques ...13Installation of Adjustable Fittings in Straight Thread O ring Bosses.......15Standard Torque Data for Hydraulic Tubes and Fittings ........................ 15Pipe Thread Fitting Torque.................................................................................. 16Installation of O ring Flat Faced Fittings.........................................................16Hydraulic Fitting Torque .......................................................................................16Chapter 2 - SpecificationsSpecifications....................................................................................... 2Headers ................................................................................................. 2Options ...................................................................................................2Header Decks and Canvas Lengths...............................................3SECTION 35 - HYDRAULIC SYSTEMChapter 1 - Hydraulic SystemHydraulic Schematic Index .....................2Single Reel Lift Circuit, 18′ to 30′.......... 2Double Reel Lift Circuit, 36′ Only...........2Header Hydraulic Drive System ............ 3Chapter 2 - Schematics and TroubleshootingTroubleshooting ...............................................2Hydraulic Problems .........................................2Oil Overheating ...............................................2Hydraulic System Tests .................................3Relief Valve......................................................... 3Knife Circuit .......................................................3High Pressure Readings.................................4Canvas Circuit Operation and Testing .....4Canvas Motor Circuit.......................................5Reel Motor Circuit............................................ 5Low Pressure Readings ...................................5Knife Relief Pressure Adjustment ................5Header Hydraulic Drive System ...................6Chapter 3 - Pumps, Motors and Flow DividersDescription of Operation............................................ 2Hydraulic Motors.............................................................2Danfoss DH Motor Shaft Seal .....................................3Replacement ..................................................................... 3White (Roller Stator) Hydraulic Motor Seal Replacement .... 4Reverser Motor...................4Removal.................................4Disassembly........................ 4Assembly...............................8Hydraulic Manifold Block ... 12Removal .............................. 12Disassembly ........................13Assembly and Installation ..................... 13Flow Divider...................14Removal ..........................14Installation ......................15Reel Flow Control.........16Removal.......................... 16Installation ......................16Pressure Vent Assembly (If Equipped) ................... 17Removal ...................17Disassembly........... 17Assembly...................18Installation ................18Chapter 4 - Reel LiftDescription of Operation................................2Purging Air From Reel Positioning Systems... 2Bleeding Slave Cylinders...................................2Purging Air From Reel Fore/Aft Systems.....2Troubleshooting....................................................3Troubleshooting Charts .................................... 3Description of Operation -- Hydraulic Cylinders ...7Overhaul.................................................................................9Hydraulic Cylinders -- Removal................................... 9Reel Fore/Aft.......................... 9Reel Lift Master Cylinder.....9Reel Lift Slave Cylinder....... 9All Cylinders .......................... 10Disassembly.............................10Assembly...................................11Hydraulic Cylinders -- Installation ...13Reel Fore/Aft ........................................... 13Reel Lift Master Cylinder .................... 14Reel Lift Slave Cylinder..........................14SECTION 55 - ELECTRICALChapter 1 - Windrower HeadersDescription of Operation.......................... 2Electrical System............................................2Lights ............................................................... 5Remote Reel Speed Drive..........................6Sickle Drive Speed Sensor..........................6Sensor To Pulse Wheel Adjustment ..... 6SECTION 58 - ATTACHMENT/HEADERSChapter 1 - Drivelines - Knife DriveDescription of Operation and Overhaul ..2Knife Drive ...............................................................2Removal.....................................................................3Replacement..............................................................4All Cutting Systems..................................................6Knife...............................................................6Removal...............................................................6Schumacher Cutting System.......................7Guards ............................................................... 7Replacement .....................................................7Sections...............................................................7Replacement .....................................................7Case IH Cutting System................................ 8Knife Hold-down Clips.................................. 8Adjustment .........................................................8Replacement........................................................8All Cutting Systems ..........................................9Knife Drive/Knife Head ...................................9Replacement.........................................................9Schumacher Cutting System Only...............9Knife Head..............................................................9Attachment ............................................................9Connector Bar ......................................................10Attachment...............................................................10Overlap Kit............................................................... 11Inspection and Replacement ............................11Case IH Cutting System Only........................... 12Connector Bar .........................................................12Installation .............................................................. 12Knife Head ..............................................................  12Installation ..............................................................  12Overlap Tail .............................................................. 13Installation .............................................................. 13Chapter 2 - Feeding Components - Draper DecksAuger Description of Operation and Overhaul ....2Main Draper Decks...............................................2Disassembly ...........................................................3Assembly ............................................................... 6SECTION 90 - DECALSChapter 1 - DecalsSafety Decals .........................................................2========================================  Product Details :File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader & WinZip