John Deere 310G, 310SG and 315SG Backhoe Loaders Operator's Manual

John Deere 310G, 310SG and 315SG Backhoe Loaders Operator's Manual The Best  PDF Manuals Online Includes : High resolution ,Printable Include Bookmarks + Searchable Text + Index = Fast Navigation And Best Organization !  Covers: 310D Backhoe Loader With S.N. 910056 & OnwardFormat: PDFCompatibility: Windows/Mac/LinuxTable of Contents Safety—Safety Features Safety—Safety SignsSafety Features . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1 Safety Signs (S.N. 910056—919463) . . . . . . . . 1-5-1Safety Signs (S.N. 919464—). . . . . . . . . . . . . . 1-5-3Safety—General PrecautionsRecognize Safety Information. . . . . . . . . . . . . . 1-2-1 Operation—Operator’s StationFollow Safety Instructions. . . . . . . . . . . . . . . . . 1-2-1 Pedals and Levers . . . . . . . . . . . . . . . . . . . . . . 2-1-1Operate Only If Qualified . . . . . . . . . . . . . . . . . 1-2-2 Pedals and Levers—If Equipped With PilotWear Protective Equipment . . . . . . . . . . . . . . . 1-2-2 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1Avoid Unauthorized Machine Modifications. . . . 1-2-2 Display Monitor Functions . . . . . . . . . . . . . . . . 2-1-2Inspect Machine . . . . . . . . . . . . . . . . . . . . . . . . 1-2-3 Right-Side Console Functions . . . . . . . . . . . . . 2-1-5Stay Clear Of Moving Parts . . . . . . . . . . . . . . . 1-2-3 Controls—Steering Console . . . . . . . . . . . . . . . 2-1-8Avoid High-Pressure Fluids . . . . . . . . . . . . . . . 1-2-3 Pilot Control Enable/Disable Switch—IfBeware Of Exhaust Fumes. . . . . . . . . . . . . . . . 1-2-4 Equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-9Prevent Fires . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-4 Pattern Select Switch—If Equipped (S.N.Prevent Battery Explosions. . . . . . . . . . . . . . . . 1-2-4 910056—919463) . . . . . . . . . . . . . . . . . . . . . 2-1-9Handle Chemical Products Safely. . . . . . . . . . . 1-2-5 Horn Button . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-10Dispose Of Waste Properly . . . . . . . . . . . . . . . 1-2-5 Defroster, Heater, and Air ConditionerPrepare For Emergencies. . . . . . . . . . . . . . . . . 1-2-5 Controls—If Equipped . . . . . . . . . . . . . . . . . 2-1-11Side Windows—Secondary Exits . . . . . . . . . . 2-1-12Rear Windows . . . . . . . . . . . . . . . . . . . . . . . . 2-1-12Safety—Operating Precautions Adjusting Seat . . . . . . . . . . . . . . . . . . . . . . . . 2-1-13Use Steps And Handholds Correctly . . . . . . . . 1-3-1 Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-15Start Only From Operator’s Seat . . . . . . . . . . . 1-3-1 Steering Wheel Tilt Lever—If Equipped . . . . . 2-1-15Use And Maintain Seat Belt . . . . . . . . . . . . . . . 1-3-1Prevent Unintended Machine Movement . . . . . 1-3-2Prevent Unintended Machine Operation—Operating The MachineMovement—If Equipped With Pilot Inspect Machine Daily Before Starting . . . . . . . 2-2-1Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-2 Check Instruments Before Starting . . . . . . . . . . 2-2-2Avoid Work Site Hazards . . . . . . . . . . . . . . . . . 1-3-3 Starting the Engine. . . . . . . . . . . . . . . . . . . . . . 2-2-3Keep Riders Off Machine . . . . . . . . . . . . . . . . . 1-3-3 Starting Fluid—Cold Weather Start Aid—IfEquipped . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-5Avoid Backover Accidents . . . . . . . . . . . . . . . . 1-3-4Using Booster Batteries—12-Volt System. . . . . 2-2-7Avoid Machine Tipover . . . . . . . . . . . . . . . . . . . 1-3-4Using Coolant Heater—If Equipped . . . . . . . . . 2-2-8Add And Operate Attachments Safely . . . . . . . 1-3-5 Warm-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-8Use Special Care When Operating. . . . . . . . . . 1-3-5 Cold Weather Warm-Up . . . . . . . . . . . . . . . . . . 2-2-9Operating Or Traveling On Public Roads . . . . . 1-3-6 Ride Control Operation—If Equipped . . . . . . . 2-2-10Inspect and Maintain ROPS . . . . . . . . . . . . . . . 1-3-6 Pilot Control Operation—If Equipped . . . . . . . 2-2-11Driving the Machine . . . . . . . . . . . . . . . . . . . . 2-2-12Safety—Maintenance Precautions Operating Stabilizers . . . . . . . . . . . . . . . . . . . 2-2-15Park And Prepare For Service Safely. . . . . . . . 1-4-1 Operating Boom Lock—310G, 310SG . . . . . . 2-2-16Service Cooling System Safely. . . . . . . . . . . . . 1-4-1 Operating Boom Lock—315SG. . . . . . . . . . . . 2-2-17Remove Paint Before Welding or Heating . . . . 1-4-2 Operating Swing Lock . . . . . . . . . . . . . . . . . . 2-2-18Make Welding Repairs Safely. . . . . . . . . . . . . . 1-4-2Drive Metal Pins Safely . . . . . . . . . . . . . . . . . . 1-4-3Operating Backhoe—John Deere Service Intervals. . . . . . . . . . . . . . . . . . . . . . . . 3-2-6Two-Lever Controls. . . . . . . . . . . . . . . . . . . 2-2-19 Required Parts . . . . . . . . . . . . . . . . . . . . . . . . . 3-2-8Operating Backhoe—Excavator Two-LeverControls . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-20 Maintenance—As RequiredOperating Backhoe—John Deere Pilot Inspect Loader Boom Service Lock . . . . . . . . . 3-3-1Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-21 Check and Adjust Boom Lock-310G, 310SG . . 3-3-1Operating Backhoe—Excavator Pilot Check Tire Pressure. . . . . . . . . . . . . . . . . . . . . 3-3-2Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-22 Tire Inflation Pressures. . . . . . . . . . . . . . . . . . . 3-3-3Side-Shifting the Backhoe Boom—315SG . . . 2-2-23 Check Wheel Fasteners . . . . . . . . . . . . . . . . . . 3-3-4Operating Extendible Dipperstick—If Clean Cab Air Filters . . . . . . . . . . . . . . . . . . . . 3-3-5Equipped . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-24 Inspect and Clean Hydraulic ReservoirOperating Extendible Dipperstick Lock—If Fill Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3-6Equipped . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-25 Drain Fuel Tank Water and Sediment. . . . . . . . 3-3-6Operating Backhoe Auxiliary Hydraulic Clean Engine Air Cleaner Dust UnloaderFunctions—If Equipped. . . . . . . . . . . . . . . . 2-2-26 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3-7Operating Loader . . . . . . . . . . . . . . . . . . . . . . 2-2-27 Clean or Replace Air Cleaner Elements . . . . . . 3-3-8Operating Differential Lock . . . . . . . . . . . . . . . 2-2-28 Inspect Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3-9Operating Mechanical Front Wheel Drive Grease MFWD Drive Shaft Splines—If(MFWD)—If Equipped. . . . . . . . . . . . . . . . . 2-2-29 Equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3-9Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-30 Grease Sideshift Rails—315SG . . . . . . . . . . . . 3-3-9Parking the Machine. . . . . . . . . . . . . . . . . . . . 2-2-31 Grease Stabilizer Leg Wear Strips—315SG . . 3-3-10Loading Machine on a Trailer . . . . . . . . . . . . . 2-2-33 Grease Extendible Dipperstick Side Rails—Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-34 If Equipped . . . . . . . . . . . . . . . . . . . . . . . . . 3-3-10Grease Extendable Dipperstick Backhoes—Maintenance—Machine If Equipped . . . . . . . . . . . . . . . . . . . . . . . . . 3-3-11Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-1 Grease Front WheelLow Sulfur Diesel Fuel Conditioner. . . . . . . . . . 3-1-1 Bearings—Non-Powered (S.N.—911129) . . 3-3-11Dieselscan Fuel Analysis . . . . . . . . . . . . . . . . . 3-1-2 Grease Front WheelHandling and Storing Diesel Fuel . . . . . . . . . . . 3-1-2 Bearings—Non-Powered (S.N. 911130—). . 3-3-12Alternative and Synthetic Lubricants. . . . . . . . . 3-1-3Diesel Engine Break-In Oil . . . . . . . . . . . . . . . . 3-1-3 Maintenance—Every 10 Hours or DailyDiesel Engine Oil . . . . . . . . . . . . . . . . . . . . . . . 3-1-4 Checking Hydraulic Reservoir Oil Level . . . . . . 3-4-1Transmission, Hydraulic, Axles, and Check Engine Oil Level . . . . . . . . . . . . . . . . . . 3-4-2Mechanical Front Wheel Drive Oil. . . . . . . . . 3-1-5 Check Coolant Level . . . . . . . . . . . . . . . . . . . . 3-4-3Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-6 Grease Loader Pivots. . . . . . . . . . . . . . . . . . . . 3-4-4Grease For Extendible Dipperstick, Grease 4-in-1 Bucket Pivots—If Equipped . . . . 3-4-5Sideshift Frame, And Stabilizer Leg Wear Grease Stabilizer Pivots and Cylinder Pins. . . . 3-4-5Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-6 Grease Backhoe Linkage, Pivots, andDiesel Engine Coolant . . . . . . . . . . . . . . . . . . . 3-1-7 Cylinder Rod Ends . . . . . . . . . . . . . . . . . . . . 3-4-6Grease Non-Powered Front Axle andMaintenance—Periodic Maintenance Steering Pivots (S.N.—911129) . . . . . . . . . . 3-4-8Service Your Machine at Specified Intervals. . . 3-2-1 Grease Non-Powered Front Axle andCheck Hour Meter Regularly . . . . . . . . . . . . . . 3-2-1 Steering Pivots (S.N. 911130—) . . . . . . . . . . 3-4-9Prepare Machine for Maintenance . . . . . . . . . . 3-2-2 Grease MFWD Front Axle and UniversalLoader Boom Service Lock . . . . . . . . . . . . . . . 3-2-2 Joints—If Equipped. . . . . . . . . . . . . . . . . . . 3-4-10Opening and Closing Engine Hood. . . . . . . . . . 3-2-3Fuel Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2-3 Maintenance—After First 100 HoursMaintenance And Repair Record Change Engine Break-In Oil AndKeeping System . . . . . . . . . . . . . . . . . . . . . . 3-2-4 Replace Filter . . . . . . . . . . . . . . . . . . . . . . . . 3-5-1OILSCAN PLUSâ, COOLSCAN PLUSâ, Replace Transmission Oil Filter . . . . . . . . . . . . 3-5-2DIESELSCAN, and 3-Way Coolant TestKit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2-5Maintenance—Every 250 Hours Handling, Checking And Servicing BatteriesCheck MFWD Planetary Housing Oil—If Carefully . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-7Equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6-1 Replacing Batteries . . . . . . . . . . . . . . . . . . . . . 4-1-8Check MFWD Axle Oil Level—If Equipped . . . . 3-6-1 Removing Batteries . . . . . . . . . . . . . . . . . . . . . 4-1-9Check Battery Electrolyte Level and Replacing Fuses. . . . . . . . . . . . . . . . . . . . . . . 4-1-10Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6-2 Remove and Install Halogen Bulb. . . . . . . . . . 4-1-12Check Rear Axle Oil Level . . . . . . . . . . . . . . . . 3-6-4 Checking Neutral Start System. . . . . . . . . . . . 4-1-12Check Transmission Oil Level . . . . . . . . . . . . . 3-6-4 Changing Loader Buckets . . . . . . . . . . . . . . . 4-1-13Reversing Stabilizer Feet—310G, 310SG. . . . 4-1-14Maintenance—Every 500 Hours Changing Sideshift Backhoe StabilizerCheck Coolant and Add Conditioner. . . . . . . . . 3-7-1 Feet—315SG . . . . . . . . . . . . . . . . . . . . . . . 4-1-14Check Air Intake Hose . . . . . . . . . . . . . . . . . . . 3-7-2 Adding Liquid Ballast to Front Tires—310G . . 4-1-15Replace Hydraulic Oil Filter . . . . . . . . . . . . . . . 3-7-2 Adding Liquid Ballast to FrontCheck Boom-to-Dipperstick Pin Bolt Torque. . . 3-7-2 Tires—310SG and 315SG . . . . . . . . . . . . . 4-1-15Replace Hydraulic Reservoir Breather . . . . . . . 3-7-3 Welding on Machine. . . . . . . . . . . . . . . . . . . . 4-1-16Change Engine Oil and Replace Filter . . . . . . . 3-7-4 Checking Ride Control Accumulator—IfReplace Final Fuel Filter. . . . . . . . . . . . . . . . . . 3-7-5 Equipped . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-17Discharge Ride Control SystemHydraulic Pressure—If Equipped. . . . . . . . . 4-1-18Maintenance—Every 1000 Hours Discharge Pilot Control SystemClean, Pack, and Adjust Front Wheel Hydraulic Pressure—If Equipped. . . . . . . . . 4-1-19Bearings—Non-Powered (S.N.—911129) . . . 3-8-1 Lowering Boom Without ElectricalClean, Pack, and Adjust Front Wheel Power—For Machines With Pilot Controls. . 4-1-20Bearings—Non-Powered (S.N. 911130—). . . 3-8-3 Check Park Brake . . . . . . . . . . . . . . . . . . . . . 4-1-21Change MFWD Front Wheel Planetary Bleeding Service Brakes. . . . . . . . . . . . . . . . . 4-1-22Housing Oil—If Equipped . . . . . . . . . . . . . . . 3-8-4 Service Recommendations For STCâ1Change MFWD Front Axle Housing Oil—If Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-24Equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8-5 Check and Adjust Engine Speed ControlClean Engine Crankcase Ventilation Tube . . . . 3-8-5 Linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-25Change Transmission and Torque Adjusting Speed Control Lever TensionConverter Oil and Replace Filter. . . . . . . . . . 3-8-6 (S.N.—913416) . . . . . . . . . . . . . . . . . . . . . . 4-1-26Change Rear Axle Oil. . . . . . . . . . . . . . . . . . . . 3-8-7 Adjusting Speed Control Lever TensionReplace Pilot Control Filter. . . . . . . . . . . . . . . . 3-8-8 (S.N. 913417—) . . . . . . . . . . . . . . . . . . . . . 4-1-27Check Engine Speed . . . . . . . . . . . . . . . . . . . . 3-8-8 Adjusting Pilot Control Wrist Rest —IfChange Hydraulic Reservoir Oil . . . . . . . . . . . . 3-8-9 Equipped . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-27Replace Engine Air Cleaner Elements . . . . . . 3-8-10 Checking and Adjusting Toe-In (S.N.—911129) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-28Maintenance—Every 2000 Hours Checking and Adjusting Toe-In (S.N.Adjust Engine Valve Lash (Clearance) . . . . . . . 3-9-1 911130—). . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-29Installing Teeth on Backhoe Bucket . . . . . . . . 4-1-30Miscellaneous—Machine Do Not Service Control Valves,External Service Brake Inspection . . . . . . . . . . 4-1-1 Cylinders, Pumps or Motors . . . . . . . . . . . . 4-1-30Inspecting And Cleaning Dusty Hardware Torque Specifications . . . . . . . . . . . 4-1-31Secondary And Primary Element . . . . . . . . . 4-1-2 Keep ROPS Installed Properly . . . . . . . . . . . . 4-1-31Check Receiver-Dryer—If Equipped . . . . . . . . . 4-1-3 Unified Inch Bolt and Cap Screw TorqueChecking Coolant Hoses and Radiator . . . . . . . 4-1-3 Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-32Draining the Cooling System . . . . . . . . . . . . . . 4-1-4 Metric Bolt and Cap Screw Torque Values . . . 4-1-33Filling the Cooling System . . . . . . . . . . . . . . . . 4-1-5Do Not Service Or Adjust Injection Miscellaneous—Operational CheckoutNozzles Or Injection Pump . . . . . . . . . . . . . . 4-1-5 Operational Checkout Procedure . . . . . . . . . . . 4-2-1Replace Engine Torsional Damper . . . . . . . . . . 4-1-6 Gauge and Indicator Check With Engine Off . . 4-2-1Draining Fuel Filter Sediment . . . . . . . . . . . . . . 4-1-6Precautions for Alternator and Regulator . . . . . 4-1-6FNR, Neutral Start Circuit and Reverse 310SG and 315SG Backhoe LoaderWarning Alarm Checks . . . . . . . . . . . . . . . . . 4-2-2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 4-6-15Park Brake, Indicator Light, and Engine 310SG and 315SG Backhoe Loader . . . . . . . 4-6-20Speed Control Linkage Checks. . . . . . . . . . . 4-2-3 310SG and 315SG Backhoe Loader Weight. . 4-6-20Brake System Checks . . . . . . . . . . . . . . . . . . . 4-2-3 310SG, 315SG Buckets . . . . . . . . . . . . . . . . . 4-6-21Steering System Checks . . . . . . . . . . . . . . . . . 4-2-5 310SG And 315SG Backhoe LoaderHydraulic System Checks. . . . . . . . . . . . . . . . . 4-2-5 Lifting Capacities—Standard Dipperstick. . . 4-6-22Pilot Control Operation Checks—If 310SG And 315SG Backhoe LoaderEquipped . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2-11 Lifting Capacities—Extendible DipperstickCheck Operation Of Accessories (Engine (Retracted) . . . . . . . . . . . . . . . . . . . . . . . . . 4-6-23Stopped) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2-13 310SG And 315SG Backhoe LoaderCab Component Checks. . . . . . . . . . . . . . . . . 4-2-13 Lifting Capacities—Extendible DipperstickMiscellaneous Checks . . . . . . . . . . . . . . . . . . 4-2-14 (Extended) . . . . . . . . . . . . . . . . . . . . . . . . . 4-6-24Miscellaneous—Troubleshooting Miscellaneous—Crime Prevention TipsTroubleshooting Procedure. . . . . . . . . . . . . . . . 4-3-1 Help Prevent Crime . . . . . . . . . . . . . . . . . . . . . 4-7-1Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3-2 Record Construction Identification Numbers . . . 4-7-1Electrical System . . . . . . . . . . . . . . . . . . . . . . . 4-3-6 Keep Proof of Ownership . . . . . . . . . . . . . . . . . 4-7-1Gauges and Indicators . . . . . . . . . . . . . . . . . . . 4-3-9 Park Indoors Out of Sight . . . . . . . . . . . . . . . . . 4-7-1Hydraulic System . . . . . . . . . . . . . . . . . . . . . . 4-3-12 When Parking Outdoors . . . . . . . . . . . . . . . . . . 4-7-2Transmission . . . . . . . . . . . . . . . . . . . . . . . . . 4-3-14 Reduce Vandalism . . . . . . . . . . . . . . . . . . . . . . 4-7-2Report Thefts Immediately . . . . . . . . . . . . . . . . 4-7-3Miscellaneous—StoragePrepare Machine For Storage . . . . . . . . . . . . . 4-4-1Miscellaneous—Machine NumbersRecord Product Identification Number (PIN) . . . 4-5-1Record Engine Serial Number . . . . . . . . . . . . . 4-5-1Record Transmission Serial Number—Manual Shift . . . . . . . . . . . . . . . . . . . . . . . . . 4-5-1Record Transmission SerialNumber—Powershift—(310SG, 315SG) . . . . 4-5-1Record Rear Axle Housing Serial Number . . . . 4-5-2Record (MFWD) Front Axle HousingSerial Number—If Equipped . . . . . . . . . . . . . 4-5-2Miscellaneous—SpecificationsTravel Speeds . . . . . . . . . . . . . . . . . . . . . . . . . 4-6-1Backhoe Loader Drain and Refill Capacities. . . 4-6-2310G Specifications . . . . . . . . . . . . . . . . . . . . . 4-6-3310G Backhoe Loader Dimensions . . . . . . . . . 4-6-4310G Backhoe Loader . . . . . . . . . . . . . . . . . . . 4-6-9310G Backhoe Loader Weight . . . . . . . . . . . . 4-6-10310G Buckets. . . . . . . . . . . . . . . . . . . . . . . . . 4-6-10310G Backhoe Loader Lifting Capacities—Standard Dipperstick. . . . . . . . . . . . . . . . . . 4-6-11310G Backhoe Loader LiftingCapacities—Extendible Dipperstick(Retracted) . . . . . . . . . . . . . . . . . . . . . . . . . 4-6-12310G Backhoe Loader LiftingCapacities—Extendible Dipperstick(Extended) . . . . . . . . . . . . . . . . . . . . . . . . . 4-6-13310SG and 315SG Specifications . . . . . . . . . 4-6-14