Detroit Diesel Engine Series 60 All models 11.1L 12.7L 14L Service Repair Manual

     Detroit Diesel Engine Series 60 All models 11.1L 12.7L 14L Service Repair Manual -Official Manual !! Exclusive Version -The Best  PDF Manuals Online Includes : Bookmarks + Searchable Text + Index = Fast Navigation And Best Organization !  This manual provides instruction for servicing on-highway, construction and industrial, generatorset, and marine applications of the Detroit Diesel Series 60 Diesel and Natural Gas-FueledEngines.Specifically a basic overview of each major component and system along with recommendationsfor removal, cleaning, inspection, criteria for replacement, repair and installation and mechanicaltroubleshooting are contained in this manual.  Models Coverd  : DDEC I DDEC II DDEC III  DDEC IV  Series 60 14-liter    Contents : TABLE OF CONTENTS GENERAL INFORMATION ..................................................................... 1 SCOPE AND USE OF THIS MANUAL ..................................................... 3 CLEARANCE OF NEW PARTS AND WEAR LIMITS .............................. 3 THE FOUR CYCLE PRINCIPLE FOR DIESEL ENGINES ...................... 4 FOUR CYCLE PRINCIPLE FOR NATURAL GAS ENGINES .................. 6 GENERAL DESCRIPTION ...................................................................... 8 GENERAL SPECIFICATIONS ................................................................. 13 GENERAL SPECIFICATIONS FOR THE SERIES 60G ENGINE ............ 14 ENGINE MODEL, SERIAL NUMBER AND OPTION LABEL ................... 15 ENGINE MODEL, SERIAL NUMBER AND OPTION LABEL (SERIES 60G ENGINE) .......................................................................................... 18 REPLACING AND REPAIRING ................................................................ 19 DISASSEMBLY ........................................................................................ 19 CLEANING ............................................................................................... 20 SAFETY PRECAUTIONS ....................................................................... 26 FLUOROELASTOMER (VITON) CAUTION ............................................. 39 ENGINE VIEWS ....................................................................................... 40 ENGLISH TO METRIC CONVERSION .................................................... 45 DECIMAL AND METRIC EQUIVALENTS ................................................ 46 SPECIFICATIONS .................................................................................... 48 1 ENGINE 1.1 CYLINDER BLOCK AND CYLINDER LINER .......................................... 1-3 1.2 CYLINDER HEAD .................................................................................... 1-30 1.3 VALVE AND INJECTOR OPERATING MECHANISM .............................. 1-64 1.4 VALVES, SPRINGS, GUIDES, INSERTS, SEALS AND ROTATORS ....... 1-86 1.5 ENGINE LIFTER BRACKETS .................................................................. 1-118 1.6 ROCKER COVER .................................................................................... 1-126 1.7 CRANKSHAFT ........................................................................................ 1-148 1.8 CRANKSHAFT OIL SEALS ..................................................................... 1-169 1.9 CRANKSHAFT MAIN BEARINGS ........................................................... 1-190 1.10 GEAR CASE COVER .............................................................................. 1-203 1.11 GEAR CASE ............................................................................................ 1-237 1.12 CRANKSHAFT VIBRATION DAMPER ..................................................... 1-269 1.13 CRANKSHAFT PULLEY .......................................................................... 1-278 1.14 FLYWHEEL ............................................................................................. 1-294 1.15 RING GEAR ............................................................................................. 1-304 1.16 FLYWHEEL HOUSING ............................................................................. 1-306 1.17 PISTON AND PISTON RING ................................................................... 1-314 1.18 FORGED STEEL ONE PIECE PISTON ASSEMBLY AND PISTON RING ........................................................................................................ 1-337 1.19 PISTON AND CONNECTING ROD ASSEMBLY ..................................... 1-352 1.20 CONNECTING ROD ................................................................................ 1-383 1.21 CYLINDER LINER ................................................................................... 1-398 1.22 GEAR TRAIN AND ENGINE TIMING ...................................................... 1-413 1.23 THRUST PLATE PERIMETER SEAL ....................................................... 1-443 1.24 CAMSHAFT AND CAMSHAFT BEARING ............................................... 1-458 1.25 CAMSHAFT DRIVE GEAR ...................................................................... 1-510 1.26 ADJUSTABLE IDLER GEAR ASSEMBLY ................................................ 1-524 1.27 BULL GEAR AND CAMSHAFT IDLER GEAR ASSEMBLY ..................... 1-535 1.28 CRANKSHAFT TIMING GEAR AND TIMING WHEEL ............................ 1-549 1.29 ACCESSORY DRIVE ............................................................................... 1-570 1.30 JAKE BRAKE® ......................................................................................... 1-603 1.A ADDITIONAL INFORMATION .................................................................. 1-663 2 FUEL SYSTEM 2.1 DIESEL FUEL SYSTEM OVERVIEW ...................................................... 2-5 2.2 VEHICLE SAFETY FOR THE NATURAL GAS ENGINE ......................... 2-7 2.3 ELECTRONIC UNIT INJECTOR ............................................................. 2-11 2.4 FUEL INJECTOR TUBE AND O-RING .................................................... 2-30 2.5 N3 ELECTRONIC UNIT INJECTOR ........................................................ 2-46 2.6 FUEL INJECTOR TUBE .......................................................................... 2-60 2.7 FUEL PUMP WITH SEPARATE DRIVE SHAFT AND HUB ..................... 2-64 2.8 FUEL PUMP WITH ONE-PIECE DRIVE SHAFT AND HUB ASSEMBLY 2-87 2.9 FUEL PUMP DRIVE ................................................................................. 2-110 2.10 DIESEL FUEL FILTERS (SPIN-ON) ........................................................ 2-115 2.11 FUEL PRO 380/380E FUEL FILTER SYSTEM ........................................ 2-124 2.12 SEA PRO 150/300 DIESEL FUEL PROCESSOR SYSTEM (MARINE) .. 2-131 2.13 SEA PRO 152 FUEL FILTER SYSTEM (MARINE ENGINE) ................... 2-139 2.14 FUEL FILTER TYPE FOR THE SERIES 60G ENGINE ........................... 2-148 2.15 FUEL COOLER (HEAT EXCHANGER-COOLED MARINE ENGINE) ..... 2-157 2.16 ASSEMBLY FUEL FILTER AND WATER SEPARATOR ........................... 2-161 2.17 ELECTRONIC ENGINE CONTROL ......................................................... 2-169 2.18 DDEC V ELECTRONIC CONTROL UNIT ................................................ 2-171 2.19 DDEC III/IV ELECTRONIC CONTROL MODULE .................................... 2-179 2.20 DDEC II ELECTRONIC CONTROL MODULE ......................................... 2-187 2.21 DDEC I ..................................................................................................... 2-199 2.22 PROGRAMMABLE READ-ONLY MEMORY (PROM) DDEC I ................ 2-205 2.23 ELECTRONIC DISTRIBUTOR UNIT DDEC I ......................................... 2-209 2.24 ELECTRONIC FOOT PEDAL ASSEMBLY .............................................. 2-213 2.25 TURBO BOOST PRESSURE SENSOR .................................................. 2-214 2.26 AIR INTAKE PRESSURE SENSOR ......................................................... 2-216 2.27 OIL PRESSURE SENSOR ..................................................................... 2-219 2.28 OIL TEMPERATURE SENSOR .............................................................. 2-221 2.29 AIR TEMPERATURE SENSOR ............................................................... 2-223 2.30 AIR TEMPERATURE SENSOR FOR HIGH PRESSURE FUEL SYSTEM .................................................................................................. 2-227 2.31 COOLANT TEMPERATURE SENSOR .................................................... 2-229 2.32 SYNCHRONOUS REFERENCE SENSOR ............................................. 2-231 2.33 TIMING REFERENCE SENSOR ............................................................ 2-234 2.34 COOLANT LEVEL SENSOR .................................................................. 2-236 2.35 FUEL PRESSURE SENSOR .................................................................. 2-240 2.36 FUEL TEMPERATURE SENSOR ........................................................... 2-243 2.37 EXHAUST GAS OXYGEN SENSOR FOR SERIES 60G ENGINES ........ 2-247 2.38 EXHAUST TEMPERATURE SENSOR FOR THE SERIES 60G ENGINES ................................................................................................. 2-251 2.39 KNOCK SENSOR AND SIGNAL NOISE ENHANCEMENT FILTER MODULE .................................................................................................. 2-252 2.40 BAROMETRIC PRESSURE SENSOR FOR THE SERIES 60G ENGINE WITH HIGH PRESSURE FUEL SYSTEM .............................................. 2-255 2.41 OVERVIEW OF HIGH PRESSURE FUEL SYSTEM FOR SERIES 60G ENGINES ................................................................................................. 2-257 2.42 FUEL PRESSURE GAGES FOR THE SERIES 60G ENGINE WITH A HIGH PRESSURE FUEL SYSTEM ......................................................... 2-263 2.43 VENTING AND LEAK CHECKING PROCEDURES FOR A NATURAL GAS ENGINE (HIGH PRESSURE SYSTEM) ......................................... 2-265 2.44 HIGH PRESSURE FUEL REGULATOR FOR THE SERIES 60G ENGINE ................................................................................................... 2-269 2.45 PULSE WIDTH MODULATED STEPPER MOTOR VALVE (PSV) FOR SERIES 60G AUTOMOTIVE ENGINES ................................................... 2-271 2.46 FUEL MIXER FOR THE SERIES 60G HIGH PRESSURE FUEL SYSTEM .................................................................................................................. 2-275 2.47 FUEL SHUTOFF VALVE FOR SERIES 60G ENGINE WITH HIGH PRESSURE FUEL SYSTEM ................................................................... 2-278 2.48 IMPCO LOW PRESSURE FUEL REGULATOR FOR THE SERIES 60G ENGINE HIGH PRESSURE FUEL SYSTEM .......................................... 2-280 2.49 OVERVIEW OF THE LOW PRESSURE NATURAL GAS FUEL SYSTEM .................................................................................................. 2-284 2.50 LOW PRESSURE FUEL REGULATOR FOR THE SERIES 60G ENGINE ................................................................................................... 2-289 2.51 FUEL MIXER FOR THE SERIES 60G LOW PRESSURE SYSTEM ....... 2-293 2.52 VENTING AND LEAK CHECKING PROCEDURES FOR NATURAL GAS ENGINE (LOW PRESSURE SYSTEM) .................................................. 2-296 2.A ADDITIONAL INFORMATION .................................................................. 2-299 3 LUBRICATION SYSTEM 3.1 OVERVIEW OF LUBRICATING SYSTEM ................................................ 3-3 3.2 OIL PUMP ................................................................................................ 3-8 3.3 OIL PRESSURE REGULATOR VALVE .................................................... 3-23 3.4 OIL PRESSURE RELIEF VALVE ............................................................. 3-30 3.5 OIL FILTER .............................................................................................. 3-36 3.6 OIL FILTER ADAPTOR ............................................................................ 3-40 3.7 THERMATIC OIL CONTROL VALVE ....................................................... 3-46 3.8 OIL COOLER (1991 AND LATER ENGINES) .......................................... 3-53 3.9 OIL COOLER (PRE-1991 ENGINES) ...................................................... 3-64 3.10 OIL LEVEL DIPSTICK ASSEMBLY .......................................................... 3-74 ===========  Product Details :File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader ===========