2003-2007 Ford 6.0L Powerstroke BD-Power 1042710 Charge Air Intercooler

The BD-Power 1042710 Charge Air Intercooler is designed with streamlined external air passages improves engine cooling while offering less fan noise and less blade resistance, plus, improving engine power and efficiency of the radiator and air conditioning heat exchangers. Designed through testing at 100+ psi turbo boost pressure and 500F turbo outlet temperatures, our extra thick cast end tanks with support struts have integrity and long life without ballooning and cracking.   Stuffed Tube designs are commonly used on stock applications with boost pressures of 20-40 psi and 200-300F inlet temperatures. The tubes have a thin wall and 82% heat conductivity transfer. Higher boost pressures and temperatures will cause breaking of fin-to-wall welds resulting in tubes ballooning and reduced heat transfer. Micro Extruded Tube design is for applications producing 20-100 psi of boost pressure and inlet temperatures of 500F. The tubes have a 0.025” wall thickness and designed enhanced inner f